Cable and Wire Harness Assembly Manufacturer

At EXPERT-EMS, we offer comprehensive cable and wire harness assembly services that cater to a wide range of industries and applications. With our full turnkey solutions, we manage every aspect of the assembly process, from components procurement to final testing, ensuring high-quality and reliable assemblies delivered on time. Our services are UL/CSA certified, guaranteeing adherence to the highest safety and quality standards.

Comprehensive Cable and Wire Harness Assembly Solutions

Full Turnkey Manufacturing Capability

 

Our turnkey manufacturing services cover the entire production process, allowing us to handle everything from initial design and component procurement to final assembly and testing. This all-inclusive approach ensures seamless project execution and consistent quality across all stages of production.

Rapid Delivery

 

We understand the importance of timely delivery in today’s fast-paced market. Our efficient processes and well-established supply chain enable us to deliver cable and wire harness assemblies in as little as 24 hours, even for prototypes and medium-volume orders. This rapid turnaround time ensures that your projects stay on schedule.

100% Quality Inspection and Testing

 

Quality is our top priority. Every cable and wire harness assembly undergoes rigorous inspection and 100% continuity testing to ensure it meets your exact specifications. Our comprehensive testing processes guarantee that each assembly is free from defects and performs reliably in the field.

Production Flexibility

 

We offer flexible production capabilities to accommodate changes and updates to your project requirements. Our team is skilled at managing engineering change orders (ECOs) in real-time, ensuring effective communication and swift implementation of any modifications during the assembly process.

Advanced Return Depot and Sub-System Assembly

 

Our services include advanced return depot capabilities, providing efficient handling and management of returned assemblies. Additionally, we offer sub-system assembly services, integrating cable and wire harnesses into larger systems and ensuring compatibility and performance within complex assemblies.

UL/CSA Certification

EXPERT-EMS holds UL and CSA certifications, demonstrating our commitment to the highest standards of safety and quality. These certifications ensure that our cable and wire harness assemblies comply with stringent regulatory requirements, providing you with reliable and safe products.

Experience the EXPERT Advantage

 

 

When you choose EXPERT-EMS for your PCB assembly needs, you are partnering with a team of dedicated professionals committed to delivering excellence. With our comprehensive services, advanced capabilities, and unwavering focus on quality, we provide the reliability and expertise you need to succeed in today’s competitive market. Contact us today to learn more about how we can support your next project.

Frequently Asked Questions

How long have you been in the industry of PCB Manufacturing?

EXPERT-EMS has been in the PCB manufacturing industry since 1997. With 27 years of experience as of 2024, we have consistently delivered high-quality, reliable PCB solutions to our clients. Our commitment to excellence is reflected in our ability to adapt to technological advancements and evolving industry demands, ensuring we maintain our esteemed reputation with our OEM customers in Southern California.

Which factors affect PCB cost?

The cost of a Printed Circuit Board (PCB) is influenced by several factors. The complexity of the design, including the number of layers and the density of components, significantly impacts the price. Material choice, such as FR4, polyimide, or metal core, also plays a crucial role, with more specialized materials costing more. The size and shape of the PCB, as well as the quantity ordered, affect the overall cost. Advanced features like high-frequency capabilities, controlled impedance, or heavy copper add to the cost.

 

Additionally, the manufacturing process, including the precision required and the type of surface finish (like HASL, ENIG, or OSP), can influence pricing.

 

Finally, lead time requirements and quality control measures also affect the final cost, with faster delivery and stringent testing procedures incurring higher expenses. At EXPERT-EMS, we are proud of our unbeatable prices so don’t hesitate to contact us for a price quote.

What are your PCB Assembly standards?

At EXPERT-EMS, we are committed to delivering the highest quality PCB assemblies that meet rigorous industry standards. We adhere to IPC-A-610 Class II and Class III criteria, ensuring our electronic assemblies are reliable and suitable for various demanding applications. Our stringent quality controls include advanced X-ray inspection for Ball Grid Array (BGA) components and Automated Optical Inspection (AOI) to guarantee precise and dependable solder joints and component placements.

 

We employ state-of-the-art equipment and technologies to maintain excellence in our assembly processes. This includes forced convection reflow ovens, selective soldering machines, and in-line 3D solder paste inspection systems. These tools enable us to achieve consistent quality and efficiency in every project.

 

Additionally, we implement comprehensive moisture control solutions using ultra-low humidity cabinets to protect moisture-sensitive components, ensuring the longevity and optimal performance of your final products.